Industries Served

High End / Electrical Vehicles

Rockman has been a component supplier to major OEM’s for high-end luxury / Electric Vehicles. We have taken up projects requiring the complete tooling designing, tooling manufacturing, components prototyping and production of components, both structural and/or aesthetic, dealing in prototyping, mass and medium sized productions.

Description

We have manufactured Carbon / Glass / Hybrid Prepreg based components involving various types of core materials, metal inserts, riveting’s etc. Over the years Rockman has executed numerous full car body parts projects & below is the list of the types of components manufactures by us.

  • Front / Rear Bumpers
  • Hoods
  • Front / Rear Door Claddings
  • Rear wings
  • Spoilers
  • Rear Door Carriers
  • Diffusers
  • Front Fenders
  • Radiator Feed Ducts
  • Radiator Exit Ducts
  • Rear/ Front Door Casings
  • Dash Panels
  • Exhaust Casings
  • Wheel inserts
  • Fuel Tank casings
  • Battery Covers & Many more components

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Motorbikes / Bicycles

Rockman very recently (Aug 2019) started supplying Carbon Fiber & Glass Fiber bike kits to a leading European Superbike Manufacturer. This project involved right from prepreg material selection, tooling & Jig designing, tooling & Jig manufacturing, components prototyping and production of components. We have also been manufacturing various components for the bicycles including mainframes & swings arms, with the lightest manufactured carbon fiber main frame being of just 0.8 kg.

Description

We have manufactured Carbon / Glass Prepreg based components including the component assembly & bonding activities.  Below is the list of the components manufactured for Motorbikes / Bicycles by us.

  • Front Fairing Lower Covers
  • Tail Covers
  • Lower Cover Under Saddle
  • Lower Fairings
  • Tail Fairing
  • Cover Ducts
  • Front Mudguards
  • Rear Mudguards
  • Front Fairings
  • Air Outlets
  • Bicycle frames
  • Bicycle swing arms & Many more components

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Motorsports

Rockman has always been catering to the motorsports industry right from the inception of the company. We at Rockman very well understand the requirement of quick response & high reactivity for the motorsports projects. Our engineers and well-trained staff can provide a quick response to every customer’s need right from tooling designing to the parts manufacturing in shortest span possible.

Description

Since the inception of the company we have always catered to the motorsports industry. We have supplied complete body kits to one of the prestigious US based motorsports racing event to a leading American car manufacturer very recently. Apart from that we regularly supply various parts manufactured from Carbon / Glass / Hybrid Prepreg based components involving various types of core materials, metal inserts, riveting’s etc. & below is the list of the types of components supplied by us.

  • Side Pods
  • Roll Hoops
  • Rear Wings / Winglets
  • Spoilers
  • Louver Panels
  • Monocoque chassis
  • Front / Rear Bumpers
  • Fuel Tank casings
  • Hoods
  • Front / Rear Door Claddings
  • Radiator Feed/Exit Ducts
  • Diffusers & Many more components

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Aerospace, Defence & Space Applications

We are AS9100D, ISO 9001 certified & are committed to the requirements of Aerospace, Defence & Space application based projects. We have strong process control procedures with QR code based ERP system for work order, data monitoring & control.

Description

We have been supplying drone / Unarmed Aerial Vehicle (UAV) blades since early 2017 & from early 2019 we have started making carbon fiber based components along with in-house toolings for Indian government PSUs like Indian Space Research Organization & Hindustan Aeronautics Limited. We are also currently executing an order of complete carbon fiber wing box & fuselage assembly for an aerospace customer. This order included in-house tooling design & manufacturing, in-house jig design & manufacturing, component manufacturing & assembly. Below is the list of few of the components supplied by us.

  • Wing box
  • Fuselage
  • Drone / Unarmed Aerial Vehicle (UAV) blade.
  • Carbon fiber Aircraft Seat frames
  • Carbon fiber Tooling Boards
  • Carbon fiber S- bends
  • Carbon fiber tubes & many more components.

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Railways & Marine

We at Rockman are co-developing many products for Railways & Marine applications. Two of current products are in developmental stage. We are co-developing fire retardant Glass fiber panel with silicone rubber (co cured) for metro railway application with a leading European railway OEM supplier, mass production is expected to commence by 2nd quarter of 2020. Other product being carbon fiber table for a super luxury yacht.

Description

Below is the list of few of the components supplied by us.

  • Glass fiber panels with silicone rubber for metro railway application
  • OAR Blades for marine application
  • Table for a superyacht

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MEDICAL APPLICATIONS

We have converted an original component consisted of an aluminium casting & machined and fabricated parts to carbon composites. This included Conceptual thinking, FEA, component and tooling design all by Rockman Advanced Composite. The original part weight was 54.5kgs   & all carbon composites part weight was 18kgs.

Description

The components are used in the operation theatre to mount the overhead lights & was supplied to a American based medical OEM. Below is the list of component supplier by us.

  • Carbon fiber medical boom
  • Carbon fiber medical end cap

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Renewable Energy

Rockman has been serving the renewable energy segment right from 2015. We have been making mainly glass prepreg based & also carbon prepreg based components viz., wind turbine blades, winglets & solar panel back panels. The longest wind turbine blade made by us of glass fiber based Prepreg was of 7.3m.

Description

We have been co- developing various types of wind turbine blades / winglets with a UK based wing energy company, manufactured more than 8 varieties of blades types till date. We have also been supplying solar panel back panels made out of  glass fiber to one of the American based solar panel manufacturer. Below is the list of the types of components supplied by us.

  • Wind turbine blades
  • Ice Keeper panel

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Luxury, Sports & Other industrial applications

The ability of carbon fiber to lighten the weight without compromising the strength & the its aesthetic looks has got Rockman many opportunities to make multiple components in Luxury, Sport’s & other industrial applications.

Description

We at Rockman have been manufacturing / giving complete solutions to various luxury goods, sporting & other industrial goods industries. Below is the list of the types of components supplied by us.

  • Speaker Casings
  • Oil Casings
  • Ice Keeper panel
  • Sandwich panels
  • Clock bases & cases
  • Carbon fiber table & many more components.

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